HI-LO Systems

The AT3-300 "Double-3-in-1" Autoprogramming System offers a total solution for automatic IC programming.  Double-3-in-1 means that in a single machine is the capability of handling 3 packing types: Tray, Tube & Tape, and 3 job functions: Programming, Marking & Packing Conversion. This gives a highly integrated solution at a very good price. Put another way, the AT3-300 is a real universal system which combines programming, marking and packing conversion into one operation for most devices on/in tray, tube and tape.  AT3-300 has the unique technology and overall support necessary for a comprehensive production environment

Features

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          • Excellent performance - The system can operate a variety of input and output options with tray, tube and tape thus provides programming, marking and packing conversion for most of IC products on/in tray, tube and tape.
    • Intelligent operation - Automatic pick & place operation in sequence of loading, positioning, programming, sorting, marking (works with external printer) and unloading, with powerful software control.
    • Efficient programming - Built with the new generation programmer, ALL-100, which is designed with a high speed CPU, built-in FPGA, high capacity pin drivers and USB interface. Thus providing a high speed, low noise, stable and reliable programming platform.
    • Optional marking - Working with external printer, the system provides IC dot/checksum marking before taping.
    • Flexible packing conversion - Offers IC packing conversion between tray, tube and tape through fast change-over tray/tube/tape loader/unloader installed at the working platform.
    • Accurate positioning - Being equipped with two precise CCDs: one fixed, upward CCD for IC positioning while the other carried, downward CCD for sockets/pick & place spots positioning.
    • Multi-site programming - Upto 4 sets/32 sites can be programmed simultaneously, thus minimizing handler idle time when programming high density memory devices.
    • High throughput - 1,000 UPH @ zero programming time. 3.6 sec/unit handler index time.
    • Minimized setup times - Universal pin driver design makes socket modules universal for various product types in the same package. Thus minimizing setup changes when switching to a new device. If it comes with the same package, no hardware change is needed. If the package is different then only a simple pull-plug for socket module replacement is required.
    • Fast change-over and easy maintenance - Power-on self diagnostics available. Module design allows easy maintenance, repair and replacement as well as fast change-over between I/O media.
    • Powerful operation software - Both setup data and test results are automatically saved for next power-on operation as well as for quality/yield traceability. And the graphical user interface makes it easy to access.
    • Compact size - Only 800mm(W) x 900mm(D) x 1200mm(H) in dimension for base unit, optimumizing production space.

Specifications

Motion

• Throughput : 1,000UPH, 3.6sec/unit handler index time.
• X-Y drive : High performance servo drive system.
• Transmission : Ball screw & linear guide mechanism.
• Resolution : X axis : +/-0.02mm, Y axis : +/-0.02mm, Z axis : +/-0.02mm.
• Max. stroke : X axis: 365mm, Y axis :595mm, Z axis: 25mm.
• Theta axis resolution : 0.5 X.
• Pick & Place head placement accuracy : 0.08mm.
• Pick & Place head placement force : <1.6kg.
• Component processing range : SO8 ~ QFP256.

Vision

• Camera : 752x582 pixels CCD x 2.
• Field of view : 19.2mm x 19.2mm.
• Vision alignment : Corner of body.
• Vision resolution : +/-0.08mm.
• Process time per view : ~ 0.3 sec.

Programming

• Built-in programmer.
• Programming site : 8 sites x 4 sets = 32 sites.
• Pin driver : 68 universal pin drivers per set.
• Applicable products : PROM, EPROM, EEPROM, FLASH, MCU, PLD, PAL, FPGA.
• Applicable packages: SOP, SSOP, PLCC, MLF, TSOP, BGA, BGA, QFP, TQFP.

I/O media

• JEDEC Tray : One tray (base)or two trays (optional) for both Fresh and Pass units.
• Plates for rejects : One for vision rejects and the other for programming rejects.
• Tube input : 150mil, 208mil, 300mil, PLCC32, PLCC44 packages available, 4 tubes each package.
• Tube output : 150mil, 208mil, 300mil, PLCC32, PLCC44 packages available, 4 tubes each package.
• Tape input : 12 ~ 34mm.
• Tape output : 12 ~ 34mm.

Control

• Built-in Controller : PC-based control with Windows 2000.
• Display : 17" TFT LCD monitor.
• Data entry : Keyboard / mouse.

Power

• AC voltage : 208 ~ 240V / 50-60Hz.
• Power consumption : 1.0 KVA.
• Internal DC voltages : 5V, 24V.

Air

• Air pressure : 80 psi (5.56 bar).
• Air consumption : 32 lt/min.
• Dimension
• W x D x H : 800mm x 900mm (base unit) x 1200mm. (H : 1660mm with tower light installed)
• W x D x H : 800mm x 1130mm (with tube-in/tube-out media installed) x 1200mm.
• W x D x H : 800mm x 1500mm (with tape-in/tape-out media installed) x 1200mm.
• Weight ~ 400kg.

Ordering Information

• Standard configuration includes I/O media for basic Tray-in and Tray-out operation. One JEDEC standard tray and two small plates for vision and programming rejects are provided. Any other I/O media and appropriate programming module from the optional accessories should be ordered separately. Appropriately stocking some device sockets as spares is recommended.

Options

• TB-IN-xxxxxx (where xxxxxx is package type): Tube input medium
• TB-OUT-xxxxxx (where xxxxxx is package type): Tube output medium
• TP-IN-xxmm (where xx is tape width): Tape input medium
• TP-OUT-xxmm (where xx is tape width): Tape output medium
• Dual-Tray Conversion Kit: Accessories for packing conversion between tray and tube/tape.
• Inkjet Printer: External unit for marking of tape-out units.
• Programming Module: Please contact us for appropriate part numbers and optimum number of programming modules.
• Device Sockets: Consumable parts. Preparing stock for replacement is strongly recommended
• If you wish to view short video clips of the automatic programmer in action, please click on the links below. These are .WAV iles and typically 6 or 7 Megabytes in size:

Tray in to Tray out
Tube in Tube out
Tube in Tape out - no programming
Tape in Tape out with marking